Electronic Manufacturing
Our production services include complete electronic manufacturing services from R&D design to assist in purchasing printed circuit boards, OEM tapes, incoming inspection, warehousing and inventory management, supply chain management, circuit board assembly, functional testing, semi-finished machine parts assembly, system assembly, and mass production. With Wellysun's professional services, customers will continuously focus on their core competencies. Wellysun provides you with tested and production-documented electronic module products, ready to be delivered when you need them.
Many car manufacturers have audited our manufacturing procedure as we continue to carry out quality improvement activities.
The PCB assembly line has inspection technology, including but not limited to SPI solder paste printing inspection, AOI optical inspection, ICT, and other inspection equipment.
Rich production experience integrates with R&D technical capabilities to help customers develop better products and increase competitive advantage.
Production line managers
average tenure
10+years
Highly experienced manufacturing team
Our manufacturing team has rich practical experience in electronic control and automotive electronics and has engaged in application services for a long time. Manufacturing process strictly follows SOP, To ensure that the electronic module products we produce have stable quality and can be used in various industries that focus on quality and safety.
High-quality automotive manufacturing services
Automotive electronic products' requirement requires a high-quality stability and safety standard. Although we are IATF16949 certified, we continue to cooperate with the quality audit requirements of different car manufacturers and work with customers to improve technology and quality. Making our standards more rigorous and our team even more dedicated.
Manufacturing capacity
Equipped with manufacturing equipment for mounting circuit boards with all types and sizes of components. Processes such as three-proof glue and dispensing are carried out in automatic and semi-automatic equipment. We have highly skilled and experienced operators, and we manufacture according to IPC/IAE assembly standard J-STD-001.
- PCB Assembly
- SMT Surface Mounting
- DIP Assembly
- Unit Assembly
- System Assembly/System Integration/Programming
- Three-proof glue coating on PCB
- underfill
- Retrospective error-proofing control
- PFMEA: Process Failure Mode Effects Analysis
Inspection Ability
With the miniaturization of electronic products and high-density component assembly on circuit boards, more sophisticated equipment and a production and testing team with rich experience have been introduced for testing. Detection methods such as manual inspection , digital microscope, SPI, AOI automat, ICT minute needle bed, flying probe, FCT, and other methods
- AOI
- SPI
- ICT
- ATE
- FCT
- Burn-in
- Baseboard Stress test
- Programming test
- Customized various types of test fixtures
Equipment capacity
Adopt all kinds of new production and testing equipment, introduce the MES system, and convert production details into digital data to continuously analyze to improve quality and production competitiveness.
- Japanese automatic placement machine (High-speed machine, general-purpose machine)
- Automatic dispensing machine
- AutomaticSurface three-proof glue coating equipment
- Router dividing machine, pressing equipment
- SPI
- ATE/AOI/ICT testing equipment
- Burn-in room, temperature and humidity test room, thermal shock test, drop test
Understanding our costumer
Our service capability
Professional, high-quality, automated electronic assembly line PCB ASSEMBLY LINE
The production line is fully equipped with the imported, high-precision patch production line. In addition, production line personnel have complete internal training and are skilled in equipment operation and maintenance. As a result, our production line can adapt to a small number of various products and stably carry out high-quality mass production.
- MES
- Automated production line equipment
- Dust-free clean production workshop
- Complete and effective electrostatic protection system
Highly automated SMT equipment
Automation, high-precision chip placement equipment from large Japanese manufacturers, production line personnel, have complete internal training, and are proficient in operation and maintenance.
Automated three-proof adhesive coating process
Surface treatment of anti-mold, anti-moisture, and anti-salt spray to electronic products to reduce or eliminate the adverse effects of complex environments on the performance of electronic devices.
Customized ATE automated test software
To provide customized test solutions according to customer's testing needs and fully meet customer's product and function testing requirements.
Automatic laser engraving bar code equipment and MES manufacturing execution system
Real-time monitor of the quantity and status of factory equipment, raw materials, work-in-progress, etc., formulate work plans according to production plans, provide guidance to production lines, and provide work information, collection, and management.
Familiar with the characteristics of various PCB boards
Familiar with the characteristics of various types of sheets, single-layer, double-layer, multi-layer flexible printing plate (FPC), soft-rigid combination, reinforcement, etc
Reliability test
Carry out reliability verification, analysis and discussion, experimental analysis and design of electronic modules according to customer needs, and make suggestions for improvement after testing.
Japanese electronic products
Rich production experience
Japanese lighting manufacturer｜ LED related products
Automotive grade product
Pursuit of production quality
Best-Selling Electric Vehicles ｜ Power-related Electronic Products
Combine R&D capabilities
Customized production service team
Japanese heavy-duty locomotives ｜ Lighting related products