About Quallity
Wellysun has continuously improved its production equipment, quality system, manufacturing engineering, product verification, parts procurement, etc. As a result, the production line has implemented vehicle-regulated production conditions; because we pursued better quality automotive electronic products. We have also integrated automated production line equipment and a high-standard production environment.
IATF 16949 Certified
As well as the manufacture of original car-spec electrical products
Integrates existing automotive quality system requirements for the global automotive industry. This standard incorporates the quality system of multinational automotive industry suppliers. It is the quality management standard of the automotive industry worldwide, including the particular requirements of the automotive industry, namely the three elements of production approval procedures, continuous improvement, manufacturing capabilities, and unique needs of customers.
Continuously improving quality management | Original car factory quality management system
Data management and control of the manufacturing process | MES Manufacturing Execution System
Collect and monitor production data generated during the manufacturing process, from order receipt, production, process control to product completion. Through a relational database, graphical user interface, open architecture, and other information-related technologies. The real-time production information on the factory's production line is transmitted accurately to the user to observe. When an emergency occurs in the production activity, it can also provide information on the emergency state on-site and notify the user as quickly as possible, improving the enterprise process and production.。
Strict requirements for production environments | 5S/6S Environmental Management
Implement 5S/6S management methods to improve the quality of the on-site environment and the way of thinking of employees to target total quality management. For example, relevant production factors are carried out at the production site—to achieve cost reduction, on-time delivery, safe production, high standardization, on-site improvement, etc.
Chemical Substance Certification and Investigation | RoHS、REACH、IMDS、chemSHERPA
Following the customer's product requirements, we survey the standard system for transmitting information on chemical substances contained in the electronics industry. Collect, organize and aggregate data from upstream suppliers, log it into the system and pass it to the customer to check if it meets relevant requirements.
Picture taken at our production site
MES Manufacturing Execution System
Master the quantity and status of factory equipment, raw materials, work-in-progress, etc., in real-time, to formulate work plans according to production plans, guide production line personnel, and provide work information, collection, and management.
Dedicated storage for electronic components
Electronic components' warehousing requires that they are stored in a clean, ventilated, non-corrosive gas warehouse, and we must control the temperature and relative humidity carefrully. In addition, humidity-sensitive components also require additional management and storage.
Regular audit and quality improvement activities
In addition to the quality system and client audits, the team also conducts quality education and continuous improvement activities, Continuously tracking and rectifying improvement projects.
Dust-free production workshop
As the production process evolves, the Components get smaller; any environmental particles can affect product quality. Therefore we make sure our dust-free production line meets the requirements of environmental cleanliness.
Static electricity protection measures
The production process can generate static electricity, which can cause damage to components and wiring. Electrostatic protection measures can protect products and components and ensure stable quality.
No shoes are allowed at the production site
The quality of production is related to the cleanliness of the production environment. Therefore, the factory's production area has a no-shoes policy, to Improve the factory environment to avoid possible impacts on production quality.